ORGANIZATION
PERFORMANCE GROUP
PRODUCTION
QUALITY ASSURANCE & PRODUCT SAFETY
INDUSTRIAL ENGINEERING
DEVELOPMENT
WAREHOUSE
MANAGING PARTNER
MANAGEMENT GROUP
GENERAL AFFAIRS
ACCOUNTING
HUMAN RESOURCES
COMPLIANCE
IMPORT/ EXPORT
CAPACITY DETAIL
FACTORY |
BUILDING # |
# OF LINE |
KEY ITEM |
#OF EMPLOYEE |
MONTHLY CAPACITY |
| TWI | 1 | 08 | T-SHIRT | 96 | 5,20,000 |
| 2 | 06 | BOXER BRIEF | 72 | 3,90,000 | |
| 3 | 06 | A – SHIRT | 72 | 3,90,000 | |
| 4 | 04 | KNIT PANT | 60 | 1,30,000 |
Factory |
Machine List |
Key Item |
# of Employee |
Daily Capacity |
Remarks |
| Washing |
1 sample washing machine 1 sample dryer 1 sample hydro extractor |
Wet Wash: Normal, Enzyme, Stone | 30 | 25,000 pcs without shift | Currently running |
KNITTING
Our knitting products are designed to meet the needs of knitters and textile enthusiasts of all levels.
DYEING
Our dyeing process is designed to produce fabrics and yarns that are both beautiful and functional.
COMPACTING
We are committed to deliver high standard quality products by conducting 100% inspection of fabrics inhoused for production.
PRINITING
Our printing process is designed to produce high-quality, eco-friendly fabrics and garments that are both beautiful and functional.
EMBROIDERY
Computerised multi head embroidery machines to make chain, loop stitch and chenneli designs up to 8-9 colors on Japanese make Barudan machine.
CUTTING
Our cutting process is designed to produce high-quality fabrics and garments that are both functional and beautiful.
STITCHING
Legal and statutory norms with respect to social systems and physical facilities are provided.
CHECKING
Checking is to trim all extra threads and also checks for stains and holes. All garments are 100% checked before packing.
WASHING
Our washing process is designed to produce high-quality, clean, and comfortable fabrics and garments that are both functional and beautiful.
IRONING
Automated ironing lines work in tandem to ensure smooth ironing of all the products.
PACKING
We buy our packing materials from leading suppliers and professional providers.
LAB
Our laboratory conducts a wide range of tests on raw materials, intermediate products, and finished textiles to ensure they meet our strict quality standards.
APPROVED BY AUTHORITIES
FACTORY EVALUATION
2 MONTH PROCESS
REQUEST FACTORY EVALUATION
FACTORY AUDIT
SUBMIT CAP & FOLLOW-UP ON REMEDY, IF ANY
FOLLOW-UP AUDIT, IF ANY & FACTORY REGISTRATION
STARTING PRODUCTION UPON APPROVAL
Brands approved: Hanes, Wal-Mart & Kohl’s
FCCA (FACTORY CAPABILITY & CAPACITY AUDIT) by Intertek with a score of 94.2/100
WRAP (Worldwide Responsible Accredited Production) approved by TUV Nord
SMETA (Sedex Members Ethical Trade Audit) approved by Intertek
C-TPAT: Approved by Global Security Verification (GSV) by Intertek with a score of 85/100
SCS (Supply Chain Security) by Intertek with a score of 94/100
Currently, factory evaluation processes are being taken/ planned for Levi’s, and others.
INSPECTION & TESTING
Description |
# of Sample / Standard |
Remark |
|
| Material Quality Inspection | Fabric appearance test | 10% / 4 Point System | Following higher standard in case of discrepancies between customer’s requirement and factory SOP |
| Material appearance test | AQL 1.5 | ||
| Fabric shrinkage test | +/- 5% | ||
| Fabric weight test | All lots / based on the requirements | ||
| Shade band test | 100% / based on the requirements | ||
| Fabric washing test | 5 times per sample / based on the requirements |
Description |
# of Sample / Standard |
Remark |
|
| Product Safety Testing | Attachment pulling test | 2 times per day / based on the requirement | Once bulk starts, 100% inline check |
| Colorfastness test | Based on the requirement | ||
| Neck stretch test | Initial pp sample testing / based on the requirement | ||
| Sharp tool test | 1 time in the pp stage / based on the requirement | ||
| Washing test | One time in the pp stage and 2 pcs per daily production / based on the requirement |
DEVELOPMENT
Current (person) |
Plan (person) |
|
| Pattern making | 1 | 1 |
| Sampling making | 10 | 15 |
| # of employee | 15 | 15 |
| Monthly pattern making capacity | 50 | 50 |
| Monthly sample making capacity | 1000 | 1000 |
| Number of brands | 5 | 5 |
- AD Software: Morgan MD 900 CAD;
- Capable of developing pattern and development sampling
- Module lines available for small lots, test orders
SUSTAINABLE YARNS
Natural, recycled and recyclable
MADE IN TIRUPUR
We ship globally from our INDIA based factory
ETHICAL PRODUCTION
Read our Modern Slavery statement
Let’s Start This Party
Get in touch with us today to see how we can help